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Cases of problem solutions : Ultra-thin electrical steel strips

Challenges the customer aims to address

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When wiring a reactor to a switchboard, the task of attaching the harness (vinyl-insulated wires) is time-consuming.

Identification of specific problems

日本金属社員

Reactors commonly use crimp terminals; when customers performed the wiring, they had to attach crimp terminals to the harness and secure them with screws.

Proposal for a Solution from us

日本金属社員

We proposed eliminating the crimp terminals on the reactor and providing it with the harness pre-installed. To meet specific customer needs, we customized the harness length for each individual application.

Customer feedback

日本金属社員

By reducing "hidden costs" that are often overlooked and minimizing labor costs for procurement, assembly, and inspection, we have succeeded in streamlining the entire process.

Other cases of problem solutions

Ultra-thin electrical steel strips

By reducing "hidden costs" that are often overlooked and minimizing labor costs for procurement, assembly, and inspection, we have succeeded in streamlining the entire process.

Magnesium alloy strips

By adopting magnesium for speaker cones, we have successfully developed speakers that deliver neutral, coloration-free sound with significantly reduced parasitic noise.

Composite Metal Forming

No other manufacturer in Japan could pull off this specific shape, so being able to get it made here is a huge deal for us.

Stainless steel strip

Through the adoption of the Lʼdiel finish, the life of the mold has been greatly extended, leading to improved productivity and cost reductions, thereby solving a long standing problem.

Fine Profile (Profile Rolled Products)

Cutting processes have been eliminated. This reduces costs and environmental impact by reducing cutting waste.

Roll forming

The adoption of bolt-grooved rails combined with roll-formed elements has made it possible to assemble the product in environments where corrosion resistance is required.

Consignment processing (stainless steel strip)

As a result of purchasing a small quantity of stainless steel foil plating material, it was possible to carry out the necessary trial production on schedule.

FINE PEEK-ST

The adoption of FINE PEEK-ST with long coils has made it possible to secure a stable source of high-quality, low-cost products.

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Production Process & Support Department

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Trial Production & Consignment Processing Support Desk
Turning “cannot” into “can”.

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